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Half a century of technology accelerates the future.
Aikitec’s Core Technology
Technical capability
Creation Through the Finest Technologies
Through innovative approaches that set us apart from others,
we achieve efficient mass production and have earned the strong trust of customers both in Japan and overseas.
Over half a century since our founding, we have built an integrated production system from forging to finishing.
Our accumulated experience serves as the foundation for new ideas.
When launching new production, we organize projects and continuously share ideas,
and we leverage existing equipment to achieve numerous low-cost production results beyond expectations.
Furthermore, our core technologies extend beyond the field of production and machining,
One of our major strengths is the thorough in-house execution of all processes essential to an integrated production system
such as the design and manufacture of molds and jigs, re-sharpening of cutting tools, the design and production of automation and labor-saving equipment for production lines, and equipment overhauls—across all Aikitech Group sites, including those overseas.
Furthermore, we never settle for existing processing methods and are constantly advancing the development of new technologies.
We have developed simulation technologies for production and machining, enabling a shift from traditional machiningmethods to precision forging, which reduces processes, lowers costs, and decreases CO₂ emissions.
Through these efforts, we provide our customers worldwide with high-quality, cost-effective products.
Precision Forging Technology
Parking Gear Cold Forming
Formation of the parking gear, a critical safety component that supports a vehicle’s stopping function.
To achieve low cost and short lead times, we utilize forging simulation analysis and are actively engaged in precision gear forging.
By minimizing the cutting processes and using forged surfaces directly as finished products,
we are advancing net-shape production aimed at achieving “preform weight ≒ final weight.”
Friction Welding Technology
By utilizing friction welding technology, we can manufacture long shaft shapes that would normally require specialized long presses, using existing equipment without the need for additional investment.
The welded surfaces achieve a strong metallic bond, ensuring consistently high quality.
Even for steel materials, using various appropriately sized pieces as they are contributes to cost-effective production.
High-Precision Gear Machining
By applying gear grinding and gear honing after heat treatment, we achieve tooth flank geometries with micron-level precision (1/1,000 mm). This enables the high-volume production of high-precision, low-noise gears at competitive cost.
In recent years, the increasing adoption of hybrid and electric vehicles in passenger cars has led to growing demands for higher gear precision.
Our company has earned high praise from our customers for meeting those requirements.
In-house mold production
By manufacturing high-precision dies for precision forging in-house, we consistently produce and supply high-quality components at low cost.
The reverse gears produced using these dies are externally toothed gear components for reverse operation, where a high level of durability is required.
